Genis Thresher G525
Compressor
• Arrow / NG VRS4 (4 throw, 4 Cylinder, 3 stage)
• 3” Stroke 20,000 lb. combined rod load
• 7.00” DA Cylinder MWP 500 psigst
• 3.50” DA Cylinder MWP 1270 psig
• 3.0” SA Cylinder MWP 2750 psig X 2
• 1.375” SA Cylinder MWP 6000 psig X 2
Engine
• PSI 22L industrial engine rated 560 HP @ 1800 RPM
• Ratings- Elevation ~3000’ and 100 F Ambient
• V12 Cylinder Turbocharged 1338 Cubic Inches
• EICS Electronic engine control system
• Industrial grade exhaust silencer
• Electronic governor controlled
• Standard 24V starter w/ battery/alternator system
• Rich Burn
• Engine-driven radiator
Cooler
• Air-cooled, forced draft, electric fan powered via alternator
• Programmable individual interstage temperature control
• Finned Tube type high efficiency
• Designed for 105F Ambient & <20°F approach
• B31.3 process gas sections
• 1st Stage Intercooler section rated @ 1440 psig @ 350 F
• 2nd Stage Intercooler section rated @ 1440 psig @ 350 F
• 3rd Stage Intercooler section rated @ 2750 psig @ 350 F
• After cooler section rated @ 6000 psig @ 350 F
Vessels
• Suction: Vertical 500 psig MAWP @ 150ºF
• 1st Interstage: OD 500 psig MAWP @ 150ºF
• 2nd Interstage: OD 1270 psig MAWP @ 150ºF
• 3rd Interstage: OD 2750 psig MAWP @ 150ºF
• Designed to ASME Section VIII, Division I Code Stamp
with National Board Registration.
• Hydro tested to 1.3 times MAWP
• Automatic liquid level control system
• High level shutdown
• Manual drain valve
Safety
Process Gas Piping• Process safety valves (PSV) sized for max flow at design
pressures.
• PSV relief piping to atmosphere above head height
Suction PSV connection provided. PSV by others
• 1st Interstage PSV set @ 500 psig
• 2nd Interstage PSV set @ 1270 psig
• 3rd Discharge PSV set @ 2750 psig
• 4th Discharge PSV set @ 6000 psig
• Made to ANSI B 31.3
• Manual cold gas recycle valve• Stainless-steel braided flexible piping for 1st stage process gas
Skid
• 7’8” X 24’ Structural steel skid, partially concrete filled
• One-piece smooth steel deck plate
• All piping mounted on stand-offs for ease of cleaning
• Environmental rails around perimeter coming to four drain points
• Lockable battery box and disconnect
Control Panel
• Murphy GEN 2 Control System Evolution control panel
• Remote monitoring standard through M-Link
• Shock mounted inner panel
• Shutdown interlocks and sensors:
• Compressor:
o High/low suction pressure
o High/low interstage pressures (1st & 2nd)
o High/low discharge pressure
o High discharge temperature each stage / cylinder
o Compressor low lube oil pressure
o Compressor no lube oil flow
o Compressor low lube oil level
o High scrubber liquid level
o Multi-Spare set of contacts for digital I/O
• Engine:
o Engine low lube oil pressure
o Engine low lube oil level
o Engine low coolant level
o Engine high lube oil temperature
o Engine high jacket water temperature
o Engine over speed
o Engine high/low intake manifold pressure
o Excessive vibration
o Emergency shutdown contact
o Fuel gas pressure regulators included
Estimated Weight: ~25,000 pounds
Genis Thresher G525 Performance Report
Providing quality service since 2012.